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Last Updated: Sep 09, 2026

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
  • 1. Leadership and commitment
    • 2. Workforce engagement
      • 3. Compliance and standards
        - Process Safety Competency
        • 1. Knowledge and skills requirements
          • 2. Training and development
            • 3. Competency verification
              Process Safety Management Systems30%- Asset Integrity and Reliability
              • 1. Equipment quality assurance
                • 2. Maintenance, inspection, testing
                  - Operating Procedures and Safe Work Practices
                  • 1. Permit systems, lockout/tagout
                    • 2. Procedure development and maintenance
                      - Process Knowledge Management
                      • 1. Data management and integrity
                        • 2. Documentation, P&IDs, design basis
                          - Management of Change
                          • 1. Risk assessment for changes
                            • 2. Technical and administrative review
                              Incident Investigation and Learning15%- Investigation Methodology
                              • 1. Evidence collection and analysis
                                • 2. Root cause analysis
                                  - Learning and Improvement
                                  • 1. Corrective actions implementation
                                    • 2. Knowledge sharing and prevention
                                      Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
                                      • 1. HAZOP, What-If, Checklist
                                        • 2. FMEA, LOPA, Quantitative Risk Analysis
                                          - Risk Evaluation and Control
                                          • 1. Inherent safety, prevention, mitigation
                                            • 2. Risk criteria and prioritization
                                              Measurement, Audit, and Continuous Improvement15%- Audit and Assessment
                                              • 1. System effectiveness evaluation
                                                • 2. Compliance verification
                                                  - Performance Indicators
                                                  • 1. Data collection and reporting
                                                    • 2. Leading and lagging metrics

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      Question #1

                                                      Applicable codes and standards can be issued by (Select all that apply)

                                                      • A. Regulatory agencies
                                                      • B. National or international standards organizations
                                                      • C. The company
                                                      • D. The business unit or site
                                                      Answer: A,B,C,D

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                                                      Question #2

                                                      Which of the following statements are true with respect to Compliance with Standards? (select all that apply)

                                                      • A. It is valid for a company to develop its own internal standards
                                                      • B. It is permissible to deviate from the requirements of the standard if compliance requires complex equipment modifications
                                                      • C. Standards should be updated to reflect new knowledge as it is acquired
                                                      • D. Compliance with applicable codes and standards may not be sufficient to ensure safe plant operations
                                                      • E. Existing equipment must always comply with the most recent edition of the relevant standard
                                                      • F. Company internal standards are required to be updated before each process hazard analysis revalidation
                                                      Answer: A,C,D
                                                      Question #3

                                                      Development and documentation of information about the equipment and chemicals is most closely related to which risk based process safety element?

                                                      • A. Process Knowledge Management
                                                      • B. Compliance with Standards
                                                      • C. Process Safety Competence
                                                      • D. Hazard Identification and Risk Analysis
                                                      Answer: A

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                                                      Question #4

                                                      It is considered good Risk Based Process Safety practice to periodically review operating procedures, and this review must be done by the person who wrote the procedure.
                                                      True or False?

                                                      • A. True
                                                      • B. False
                                                      Answer: B

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                                                      Question #5

                                                      Which of the following considerations should be addressed when developing a process safety Audit system?
                                                      (select all that apply)

                                                      • A. Performing audits
                                                      • B. Documenting audit results
                                                      • C. Scheduling audits
                                                      • D. Staffing of audit teams
                                                      Answer: A,B,C,D

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